To solve the problem of large handling noise in Dali non-ferrous metal plant, BYD electric forklift is silent

The local non-ferrous metal industry in Dali is concentrated. Many factories need to frequently transfer various metal raw materials, work in progress and finished products in the daily production process. The frequency of batch handling operations is high. For a long time, the noise problem in the handling process has been a common operation problem faced by many enterprises. High-noise handling operations are not only easy to interfere with the precision quality inspection and smelting processes in the factory area that require high environmental stability, but also affect the work comfort of front-line workers for a long time. Some factories near residential areas may also have related complaints due to handling noise, which will affect the compliance of normal production and operation of enterprises.

In response to this typical operating pain point in the non-ferrous metal factory, BYD Electric Forklift has launched an adaptable exclusive silent handling solution, which reduces all kinds of noise generated by handling operations from three dimensions: core power adjustment, transmission structure optimization, and scene-based detail adaptation, and adapts to the actual transshipment needs of the local non-ferrous metal factory in Dali.

At the core power level, the scheme relies on the natural advantages of electric drive to eliminate the continuous running noise of the internal combustion engine of the internal combustion handling equipment from the sound source end, which greatly reduces the basic operating sound volume of the equipment. At the same time, the operation logic of the drive motor is smoothly adjusted, and the operating state can be maintained smoothly under conditions such as forklift start and stop, steering, and load climbing that are prone to sound volume fluctuations. There will be no sudden sharp noise. Even under full load conditions for handling heavy non-ferrous metal workpieces, the operating sound volume can be maintained at a low reasonable range.

In the transmission structure level, the plan has optimized the clearance and shock absorption of each connection position of the wheel drive components and the hydraulic lifting system. During the process of lifting and lowering heavy materials, there will be no abnormal noise caused by structural collisions, and the smooth operation of the process can also reduce the secondary noise of bumps that may occur during the transfer of metal workpieces, further improving the low noise performance of the whole operation process.

In response to the common hard cement floor operation scenarios in non-ferrous metal factories, the plan is also equipped with suitable silent anti-skid tires to reduce the noise caused by the friction and collision of tires and hard ground during vehicle driving, and further improve the silent performance of the whole scene. After the implementation of this silent handling plan, it can effectively reduce the overall noise level of the handling process in the factory, which will not interfere with the normal development of other processes in the factory area, but also improve the operation comfort of forklift operators. At the same time, it helps enterprises meet the relevant requirements of environmental protection and noise reduction, reduce unnecessary noise-related complaints, and help non-ferrous metal enterprises to carry out daily production operations smoothly and orderly.