The old forklift truck of Gonghe Equipment Factory was upgraded, and the replacement plan of BYD precision forklift truck was explained

Many old forklifts that have been in service in equipment manufacturing plants for many years generally have problems such as high energy consumption, high failure maintenance frequency, and difficulty in adapting the operation accuracy to the current production rhythm. Republic Equipment Factory has encountered such operation and maintenance problems before. The existing old forklifts in the factory have been used for many years. Under the scenarios of precision machining parts transshipment, narrow channel workshop travel, and high shelf access to goods, the operation adaptability has gradually declined, and the scattered expenditure generated by daily operation and maintenance has also increased year by year. The operation and maintenance team in the factory has been hoping to find a safe path for the upgrade of old equipment, and complete the renewal of forklifts without affecting the normal production scheduling as much as possible.

In response to such actual needs, as a professional body providing BYD forklift sales after-sales services, Guangdong Jianshu New Energy arranged a team of exclusive engineers to complete the full scene on-site investigation, visit the raw material storage area, precision processing workshop, finished product delivery area and other forklift operation points one by one of the Republic Equipment Factory, and count the core information such as forklift load demand, channel traffic width, single-day cumulative operation time, and special cargo handling requirements in different areas, and customize the exclusive BYD precision forklift replacement plan.

The first step of the plan is an open and transparent valuation of used cars. The engineer team verifies the working conditions and residual value of all the old forklifts to be replaced in the factory one by one, and provides clear valuation details. All used car valuations can be directly deducted from the replacement amount in full. There are no hidden deduction items throughout the process, and the company does not need to bear additional used car disposal costs.

The second step is the accurate matching of the model. Combined with the factory operation data obtained from the previous field survey, the BYD precision forklift is adapted to the corresponding parameters. The operation and control accuracy of this model can fully meet the short-distance transfer needs of the precision components in the factory. The power battery life can cover the single-day full load operation requirements of the factory. The steering parameters are adapted to the existing narrow channel conditions in the workshop, and can be directly put into use without the need for additional modification of the operation channel in the factory.

The third link is a full-cycle supporting service. After the replacement is completed, Guangdong Jianshu New Energy arranges licensed technicians to come to the factory to provide free operation training for forklift operators to help operators quickly familiarize themselves with the functions of the new model. Follow-up daily maintenance, regular vehicle condition detection, emergency fault response and other services are all connected by a dedicated service team, eliminating the need for enterprises to connect with multiple service providers, which greatly reduces the operation and maintenance management costs of forklifts in the factory.

The entire replacement program was fully coordinated with the production scheduling rhythm of the Republic Equipment Factory, without interfering with the normal production order of the factory. The new forklift after the replacement was completed was in stable operation, effectively reducing the daily energy consumption and maintenance expenses of the handling equipment in the factory. The operation adaptability has also been recognized by the operation and maintenance team in the factory. At present, similar customized old forklift replacement services have been opened to all kinds of industrial plants with relevant needs. All solutions are based on field scene survey and customized according to the actual operation needs of the enterprise, providing a reliable upgrade path for the handling equipment in the factory for each production subject.