Fenggang area gathers a large number of warehouses related to precision electronic components. This type of warehousing scene generally has several typical operating characteristics: first, the storage chips, micro capacitors, and precision connectors are small in size and high in added value, which have high requirements for the stability of the handling process and the cleanliness of the working environment in the warehouse area. Second, in order to maximize the use of the limited warehouse area, operators generally use high-density high-level shelf layout, and the width of the reserved operation channel is mostly controlled in the range of 1.8 meters to 2.2 meters. Conventional counterweight handling equipment is difficult to successfully complete the whole process of stacking and picking up goods. Many operators choose to introduce a highly adaptable three-point electric forklift to optimize the operation system. The practical application experience of BYD's three-point electric forklift can provide many practical references for the same type of warehousing.
The first is the channel adaptation level. The turning radius of the three-pivot structure is extremely small. In the planned 1.8-meter narrow channel, small-amplitude steering and accurate alignment operations can be completed. There is no need to reserve excess turning redundant space. The original shelf layout in the warehouse area does not need to be adjusted on a large scale, and the equipment can be directly put into use. The warehouse area that originally needed to reserve more than 3 meters of operation channels can be added with at least 20% of the shelf layout by adapting the three-pivot forklift, which greatly increases the storage capacity of components per unit area and brings more considerable storage benefits to the operator.
The second is the level of operation safety adaptation. Precision electronic components are most afraid of bumps, static electricity, and falling problems. The smoothness of the lifting operation of the BYD three-point electric forklift is adjusted to adapt to the high-shelf operation scene. There is almost no shock during the lifting and falling process. With the low-noise and no-dust power system built into the body, it will not have an additional impact on the environment of the electronic component reservoir area with high cleanliness requirements. At the same time, the low-speed speed limit and automatic speed reduction functions of the body can also reduce the risk of bumping and falling components caused by manual operation errors, and further ensure the storage and handling safety of precision components.
Finally, it is a reference for the adaptation of daily operation and maintenance. The electronic component warehouse in Fenggang area is generally a two-shift continuous operation scenario. The long-life battery pack of this forklift can support the entire shift without replenishing energy halfway. With the fast charging function, it can complete the rapid replenishment during the short rest period of the shift, and it is fully adapted to the high-turnover operation rhythm of the warehouse area. The operator does not need to purchase multiple spare vehicles to meet the daily operation needs. According to the feedback from the operators of many Fenggang precision electronic component warehouses that have been applied in the field, after adapting to the three-pivot electric forklift, the operation efficiency of the narrow channel in the warehouse area has been significantly improved, and the space utilization rate has also increased significantly. This kind of adaptation scheme can provide a reference optimization direction for the same type of precision narrow channel warehousing.
