Houjie BYD large-tonnage forklift after-sales, large-scale model maintenance project reference

For production and logistics enterprises engaged in heavy-duty warehousing and large-scale cargo transshipment in the Houjie area, large-tonnage electric forklifts are the core equipment to support daily operations. Standardized maintenance for large-scale vehicles is an important part of ensuring operation safety and prolonging the service life of equipment.

Basic items of daily pre-shift inspection

The load-bearing capacity of large-scale models is much higher than that of conventional forklifts. The daily self-inspection process should focus on the status of load-bearing structural parts. First, check the wear on the surface of the fork, whether there are any cracking marks in the weld, and confirm that there is no abnormal noise during the lifting process of the lifting gantry. Then check whether there is oil leakage at the connection of the hydraulic pipeline. At the same time, check whether the steering system and the brake pedal stroke are within a reasonable range. Finally, confirm that the power battery terminals are not loose and the heat dissipation air duct is not blocked by foreign objects, so as to reduce the probability of major failures caused by small hidden dangers from the source.

Periodic grading maintenance project

The monthly maintenance focuses on the maintenance of the core moving parts, adding special grease to the bearings of the load-bearing wheel and steering wheel, testing the cleanliness and liquid level of the hydraulic oil, calibrating the braking clearance of the braking system, and replacing the brake pads with excessive wear and tear in a timely manner. Quarterly maintenance focuses on electronic control and power system calibration, cleaning up the heat dissipation and dust accumulation of the walking motor and the lifting motor, detecting the pressure difference of the battery cell of the large-capacity power battery, calibrating the operating parameters of the electronic control system of the whole vehicle, and ensuring the stability of the power output under heavy load conditions. Annual maintenance carries out in-depth calibration of the whole vehicle, detects the stress state of the frame of the large-tonnage model, replaces various filter elements of the hydraulic system in a full set, and completes the whole process practice run test under full load conditions to investigate potential hidden losses.

Regional exclusive after-sales supporting support

Houjie local after-sales outlets provide customized operation and maintenance services for large-tonnage and large-scale models. According to the enterprise's operation scheduling, staggered door-to-door maintenance can be arranged to minimize the impact of maintenance actions on the daily production rhythm. After each maintenance is completed, standardized equipment operation and maintenance records will be issued, which is convenient for enterprises to build their own Facility Management ledger. It can also provide free basic operation training for enterprise Facility Managers to improve the professional ability of daily self-inspection and help enterprises reasonably control the long-term operation and maintenance costs of large-scale forklifts.