简体中文
Русский
Français
Português
Español
لالعربية
Located in the Nantou area, the home appliance parts warehouse has a wide range of accessories and a large number of SKUs in daily storage. Most of them need to directly connect with the replenishment needs of the back-end assembly line. Traditional manual handling or old transfer equipment often has problems such as poor connection of the moving line and the inability of the replenishment rhythm to keep up with the production rate of the assembly line. It is also easy to have parts collisions during the transfer process, which slows down the efficiency of the overall storage operation.
The assembly line storage solution launched this time is completely designed around the actual operation scenario of the home appliance parts warehouse. First, combined with the original layout of the warehouse area, the operation line of the whole process is sorted out and optimized, and the platform unloading temporary storage area, accessories classification storage area, the connection temporary storage area next to the assembly line, and the four core functional blocks of the finished product ready-to-be area are clarified to avoid the intersection of handling lines in different operation scenarios and reduce the invalid walking distance.
The BYD pallet truck selected in the plan has a body size suitable for the conventional channel width inside the home appliance parts warehouse, flexible steering, and can be smoothly turned around in the narrow working space next to the assembly line. The rated load meets the weight requirements of the vast majority of home appliance parts. The power output is stable, and the accessories in the pallet are not prone to displacement and dumping during the transfer process. It is fully suitable for the operation requirements of high-frequency replenishment of the assembly line.
In the daily operation process, the unloaded complete appliance parts are directly transferred from the platform to the corresponding storage area by the pallet truck, without the need for a second reload. When the assembly line station sends a replenishment signal, the operator can take the pallet truck in the standby state and transfer the corresponding batch of accessories pallets to the designated connection point of the assembly line at the first time. The whole process is time-consuming and can fully adapt to the regular replenishment rhythm of the assembly line, reducing the waiting situation of the assembly line.
During the implementation of the plan, standardized operation training will also be carried out for the operators in the warehouse at the same time, to clarify the equipment operation specifications and traffic requirements under different operation scenarios, and to delineate exclusive equipment docking and charging points in the corner area of the warehouse area to avoid the random parking of equipment occupying the assembly line operation channel, supporting the establishment of daily equipment maintenance ledgers, and regular inspection and maintenance of the core components of the equipment to ensure that the equipment attendance rate can be adapted to the two-shift operation requirements of the home appliance parts warehouse.
From the actual feedback, the plan can effectively straighten out the transfer operation logic of the South Head Home Appliance Parts Warehouse, making the storage transfer link and the assembly line operation link more smoothly connected, and effectively improve the flow efficiency of the whole warehouse under the premise of reasonable control of manpower input. Reduce the collision loss during the transfer process of parts, and adapt to the long-term operation needs of home appliance parts storage.
