Shijiao new material synthesis workshop, BYD industrial forklift special material transfer

The new material synthesis workshop in Shijiao area has stricter overall production environment control standards. Most of the various materials involved in the synthesis process have exclusive transshipment requirements. Some materials have high requirements for the stability of the handling process, low dust, and unknown fire source attributes. Traditional on-site handling equipment is prone to problems such as large vibration, residual emissions, and high noise. It is difficult to fully match the daily production control specifications of the workshop.

In response to the use of such special operating scenarios, BYD industrial-grade forklifts have made adaptability adjustments from multiple dimensions such as power attributes and structural adjustment. First, the whole vehicle adopts a zero-emission power system, and there is no exhaust gas discharge during the operation. It will not affect the clean production environment in the synthesis workshop, nor will it have unnecessary reactions with some special materials with volatile properties, which fully meets the cleanliness control standards of the workshop.

In light of the actual road conditions in the Shijiao New Materials Synthesis Workshop, the steering structure of the relevant equipment has been specifically optimized, and the overall steering radius is controlled within the range suitable for narrow channel operations. The width of the transfer road section connected by some processes in the workshop is limited, and the daily wrong car and reversing operations can be completed smoothly. The small slope and gentle slope area set up on some road sections can also keep the forklift running smoothly under full load, and there will be no problem of rolling.

In terms of material protection, the driving system of the forklift has been finely adjusted for dynamic balance, and the acceleration of the start-stop process is controlled within a reasonable range. There will be no obvious bumps in the daily transfer process, which can avoid the container containing special materials from swaying and overflowing. The matching exclusive transfer attachments can also be flexibly adjusted according to the container shape of different materials, adapting to the whole process of transshipment needs from the raw material warehouse to the synthesis process and then to the temporary storage area of the finished product.

Considering that most of the new material synthesis workshops implement the scheduling mechanism of multi-shift continuous production, the battery life performance of BYD industrial forklifts can cover the electricity demand of conventional multi-shift operations, and fast charging in a short time can replenish enough power without taking up too much production operation time. The protection level of the core components of the whole vehicle is also suitable for the use environment of more steam and a small amount of volatile solvents in the workshop, and it is not easy to cause parts rust and poor contact. The frequency and comprehensive cost of subsequent operation and maintenance can be reasonably controlled.

After the whole transfer scheme was implemented in the Shijiao new material synthesis workshop, the transfer efficiency of special materials was steadily improved, and the low noise properties of the operation process would not interfere with the surrounding process operators on duty. There was no material overflow during the operation cycle, and the production environment was accidentally affected. The related problems are fully adapted to the on-site handling requirements of such high-demand production scenarios, and also provide a reference practice direction for the construction of the material transfer system of the same type of fine production scenarios.