Installation of small household appliance assembly workshop, BYD standard forklift station distribution operation instructions

In order to meet the continuous production requirements of the small household appliance assembly workshop, standardize the whole process of forklift station distribution, ensure accurate, efficient and safe material transfer, and reduce the problems of waiting for materials and material bumps in the station, this operation description is specially formulated in combination with the actual production scene of the workshop.

The first part is the preparation requirements before the operation. Before the forklift operator goes to work every day, he needs to first conduct a comprehensive inspection of the vehicle status, one by one to confirm that the braking system, remaining power, steering sensitivity, and fork fastness are all in normal condition. After checking that the vehicle does not have potential faults, check the delivery task list on the same day, sort out the categories of small household appliance parts to be delivered, the corresponding station number, and the preset delivery timeliness. Confirm the packaging integrity and quantity accuracy of the materials to be shipped with the warehouse docking staff in advance to avoid the existence of unclear identification and damaged packaging materials entering the distribution process. Operators need to confirm the adjustment of the production line of the workshop on the day in advance, memorize the temporary avoidance points, and make all preparations for formal delivery.

The second part is the core operation process of station distribution. After the forklift is started, it needs to drive strictly according to the special traffic route preset by the workshop, keep driving at a low speed throughout the process, avoid the front-line assembly personnel working next to the station, and sound the horn in advance at the turning, intersection, and intersection of people to confirm that there is no risk around before passing. After arriving at the corresponding distribution station, the operator needs to check the material model and quantity with the material docking personnel of the station. After confirming that the material and the production batch requirements of the current station are exactly matched, then smoothly lower the fork to complete the material unloading, synchronously place the empty turnover basket generated by the station neatly in the designated area of the forklift, and transport it back to the storage point at the storage end when returning, so as to avoid the empty basket being stacked at will in the workshop channel and blocking the moving line.

The third part is the operation safety control guidelines. All forklift distribution operations must comply with the relevant requirements of workshop production safety management. Overloading is strictly prohibited during driving, and irrelevant personnel are strictly prohibited. The lift height of the fork must not block the operator's front line of sight. Avoid actions such as sudden braking and sharp steering that can easily lead to material slipping throughout the operation. After all daily delivery tasks are completed, the operator needs to park the forklift to the designated charging parking area, clean up the debris attached to the surface of the vehicle, register the operation ledger on the same day, and confirm that there are no safety hazards around the vehicle before leaving the post.

The fourth part is the operation efficiency optimization guide. Operators need to gradually familiarize themselves with the material consumption rhythm of each assembly station on a daily basis, anticipate the routine replenishment demand in advance, reduce the waiting time of the station, and maintain the operation habit of handling it with care throughout the distribution process to avoid bumping damage to the precision parts of small household appliances and reasonably reduce the loss of production materials. All operators can gradually optimize the distribution connection details in combination with the actual scene of daily distribution, and jointly help the flow efficiency of assembly and production in the workshop to steadily improve.