Shijie electronic plug-in workshop, BYD small forklift station distribution operation instructions

Most local electronic plug-in workshops in Shijie generally have the characteristics of complex component categories, dense station arrangement, and limited channel reservation width. Small batch and high-frequency station material distribution requirements place higher demands on the flexibility and operation safety of on-site transfer equipment. BYD small forklifts, with their small body and flexible steering characteristics, can well adapt to such narrow channel operation scenarios, providing stable support for daily distribution operations in the workshop.

Before the operation starts, the operator needs to complete the pre-inspection work of the whole process. First, check the remaining power of the forklift, the running status of the braking system and the lifting device to confirm that all components are operating normally and there is no potential safety hazard. Then check the supporting material bearing pallets for cracking and deformation problems. The plug-in components and auxiliary production materials to be delivered should check the batch and corresponding station information in advance, and do a good job of surface protection to avoid collision damage during transshipment. The operator should also check the planned passage in advance to confirm that there are no random accumulation of production waste and idle tools in the passage, which will not hinder subsequent passage.

When officially launching the station distribution operation, the forklift truck should maintain a low-speed traffic state throughout the journey. When encountering corners or crowded areas, the horn should be honked in advance, and the surrounding assembly line workers should be kept at a safe distance. During the driving process, no illegal sudden braking or sharp turns should be allowed. After arriving at the corresponding station, check the category and quantity of distribution materials with the on-site docking personnel one by one to confirm that the material placement does not occupy the fire escape and does not block the normal operation space of the assembly line. After completing the handover, register the distribution information, and then smoothly leave the station to the next distribution point.

In the process of daily operation, the relevant supporting precautions should be followed, and the routine maintenance of the forklift should be done regularly, and overload operation should be strictly prohibited. According to the requirements of the electronic plug-in workshop for the cleanliness of the production environment, the production dust and sundries attached to the forklift body should be cleaned regularly to avoid pollution to the production materials during the transfer process. After the operation on the same day, the forklift should be parked in the designated parking area, the fork should be completely put away, the power supply should be cut off, and the vehicle should not be parked in the main passage or emergency exit position at will. All operators must undergo systematic operation training, strictly follow the operation management regulations in the workshop, ensure the smooth and orderly development of distribution operations, fully adapt to the high-frequency distribution needs of the electronic plug-in workshop, and gradually optimize the overall material turnover efficiency of the workshop.