Dalingshan furniture painting workshop, BYD explosion-proof forklift volatile environment operation reference

There are a large number of large-scale furniture production enterprises in Dalingshan, most of which have set up independent painting workshops. During daily operations, various types of flammable volatile substances will continue to be emitted. Once the concentration of flammable gases in the confined space reaches the safety threshold, conventional transfer vehicles can easily trigger unnecessary safety hazards. The selection of suitable explosion-proof electric forklifts to complete the material transfer before and after the painting section is one of the core measures to ensure the smooth operation of production order.

Before the operation, it is necessary to complete the scene adaptation verification. There are obvious differences in the concentration of volatile matter and the amount of paint mist deposition in different areas of the furniture painting workshop. The exclusive operation line of the explosion-proof forklift should be delineated in advance to avoid the key areas such as the standing drying area where the paint mist gathers for a long time. Before the operator goes to work, it is first necessary to confirm that the real-time value of the combustible gas monitoring equipment in the workshop is in the safe range, and then check the explosion-proof sealing structure and the protection status of the electrical components of the incoming vehicles one by one. After confirming that there is no damage to the various protective components, the vehicle is driven into the operation area.

The whole operation process should abide by the exclusive operation specifications of the scene. When the forklift is driving in the paint shop, the safe driving speed should be strictly limited to avoid the abnormal friction risk caused by rapid acceleration and rapid deceleration. When transporting the white billets to be painted and the finished parts that have just been sprayed, the materials on the fork should be fixed in advance to avoid the hidden danger of the workpiece bumping and falling during the driving process. Do not touch the non-operating functional parts of the forklift at will during the operation, and do not idle in the workshop for a long time. After completing 2 to 3 transfer operations, you can temporarily leave the paint shop to a ventilated and open area for a short rest to synchronously confirm the overall operation status of the vehicle.

In the future, it is necessary to complete and improve the long-term operation and maintenance management system. According to the special use scenarios of the paint shop, customize the regular maintenance plan of BYD explosion-proof forklifts, and regularly clean the paint mist sediment attached to the surface of the body to avoid the long-term accumulation of sediment affecting the heat dissipation performance of the components. Regularly entrust staff with corresponding qualifications to do special project testing on the explosion-proof performance of the whole vehicle, and do not make unofficial modifications and adjustments to the electrical structure and protective parts of the vehicle without permission. At the same time, the enterprise should support the special project skills training of the operators, so that the operators are fully familiar with the operation requirements of the flammable volatile environment, master the emergency response process under various emergencies, and build a complete safety operation system from the dimensions of personnel, equipment and management.