Textile industry storage electric forklift adaptation scheme description

The operation scenarios of textile industry warehousing are significantly different from those of ordinary fast-moving consumer goods and large-scale warehousing. The core materials stored are mostly yarn rolls, unprocessed textile raw materials, rolled fabrics, printing and dyeing finished products, etc. Such materials generally have the characteristics of large volume, easy surface scratching and stringing, some high-count fabrics have extremely high cleanliness requirements, and raw materials and finished products are mostly flammable. In order to improve the utilization rate of storage space, many existing textile warehouses often plan narrow-spaced operation channels, and some warehouses with earlier construction time have certain restrictions on load-bearing and flatness. Traditional handling equipment is difficult to match the needs of various scenarios at the same time, and is prone to various problems such as scratching shelves, pinching fabrics, and discharging and defacing finished products.

In view of the characteristics of such scenarios, the adaptation plan of electric forklifts must first adjust the material properties. For fragile materials such as cloth rolls and yarn rolls, the clamping pressure threshold of the corresponding attachments can be adjusted, and the material clamping can be completed by relying on the flexible contact surface to avoid the hook deformation caused by the direct contact of the rigid fork with the fabric. It can also be matched with the corresponding size of the lifting attachments according to the common diameter and weight of the handling materials to adapt to the handling needs of different batches of materials, reducing the frequency of manual direct contact with the fabric throughout the process, and also effectively reducing the probability of material fouling.

Secondly, the adaptation and optimization of storage space. According to the planning characteristics of narrow passages for textile warehousing, stand-by or walk-by electric forklifts with compact body size are preferred to reduce the turning radius of the equipment, so that vehicles can pass flexibly in the passageway with a distance of about two meters, without reserving excess turning redundant space, and indirectly improve the effective stacking capacity of the storage area. At the same time, according to the actual load-bearing parameters of the storage ground, the corresponding weight of the electric forklift model can be matched to avoid the crushing and cracking of the old floor caused by excessive body weight, and prolong the service life of the storage ground.

The third is the adaptation configuration of special protective attributes. During the daily operation of textile warehousing, a large number of fine yarn fluff will float in the air. If such flammable particles enter the circuit area of the operating equipment, it is easy to cause a short circuit and fire safety hazard. In the adaptation plan, the electric forklift can be equipped with a fully sealed dust-proof structure to block the floating fluff from invading the internal circuit of the equipment, which greatly reduces the safety hazard. At the same time, the fully electric-driven electric forklift has no exhaust emissions and will not cause oil and gas stains to the stored printing and dyeing products and high-count fabrics, which fully meets the cleanliness control requirements of textile warehousing.

Finally, the adaptation optimization of long-term operating needs. The peak operation of textile warehousing is often concentrated in the period when raw materials are centralized in warehousing and orders are shipped out of the warehouse in large quantities. According to the actual calculation data of the average daily handling vehicle number of the enterprise, the battery configuration of the corresponding capacity can be matched to reduce the waiting time for replenishment in the middle of the peak operation period. At the same time, the operation logic of electric forklifts is simple and easy to use. Ordinary warehousing operators can operate independently after short-term standardized training, which can reduce the long-term Talent Acquisition Operations cost of enterprises.

In the process of adapting electric forklifts to textile enterprises, there is no need to directly copy the selection standards of general warehousing. It is necessary to comprehensively adjust the dimensions such as the actual conditions of their own warehousing, the characteristics of handling materials, and the average daily workload in order to ensure the safety of operations and reduce material losses. Under the premise of steadily improving the efficiency of warehousing turnover.