Tangxia electronic components warehouse, BYD dust-free forklift clean storage operation instructions

Tangxia electronic components warehouse mainly stores various types of precision electronic components. Such goods have strict requirements on the concentration of dust and particulate matter in the storage environment. Ordinary storage vehicles can easily drive dust during travel and forking, or entrain debris from external areas into the warehouse area, which in turn affects the performance of electronic components. In order to match the operating standards of clean storage, the warehouse is specially equipped with BYD dust-free forklifts, and a complete whole-process operation specification is formulated to ensure that the cleanliness of the storage process meets the production requirements.

Before officially starting the operation, the operator needs to complete double preparations. First of all, it is necessary to do a good job of personal clean protection, wear a full set of dust-free work clothes and dust-proof shoe covers, and then enter the working buffer area of the warehouse area after the air shower room blows off the dust on the surface of the clothes. Secondly, a comprehensive pre-shift status check should be done on the dust-free forklift to confirm that the dust-proof protective layer on the outside of the body and the fork arm is intact, the vehicle air purification filter device is in normal operation, the tire surface has been pre-cleaned, and there is no sediment and debris entrained in the external reservoir area. After confirming that the conventional functions of the vehicle such as lifting, steering, and braking are all in normal condition, the operation instructions can be received in the designated waiting area.

In the process of officially carrying out the operation of the warehouse area, the operator needs to keep the forklift moving at a low speed and uniform speed, and strictly follow the preset special driving route in the warehouse area to avoid scratching the edges of the stacked dust-free material turnover boxes and shelves, and prevent bumping and generating excess debris. The outer window of the forklift should not be opened at will throughout the operation. All the air entering the interior of the vehicle body needs to be purified and then released by the on-board filter device to avoid driving the floating dust in the warehouse area space. When forking the special dust-free turnover box for electronic components, the spacing of the fork arms should be adjusted to the appropriate position in advance, and the lifting action should be kept gentle to avoid damage and fall off the dust film on the outer layer of the turnover box. If fine particles are found on the surface of the forklift in the middle of the operation, the vehicle should be parked at the designated cleaning point as soon as possible, wiped and cleaned with a dust-free soft cloth matched with a special neutral cleaner in the reservoir area, and it is not allowed to stay next to the operation line for cleaning operations to avoid interfering with other operation links.

After all the work tasks are completed on the same day, the operator should drive the dust-free forklift into the specially designated forklift parking clean area in the storage area, turn off the power system, and do a comprehensive dust removal treatment for the whole vehicle, focusing on cleaning up the fork arm gaps and tire lines. Minor debris that may be entrained, and synchronously check the filter element loss status of the vehicle-mounted filter device. If the loss is found to be close to the preset threshold, report the replacement to the operation and maintenance department as soon as possible. After registering the operation status of the day, confirm that there is no remaining work debris around the forklift, and then leave the parking area according to the standard process. This set of clean operation specifications for the whole process formulated by the dust-free forklift can fully match the high-cleanliness storage requirements of the Tangxia electronic component warehouse after landing and operation, and reduce the risk of dust pollution caused by the operation link. It can not only ensure the storage and transportation quality of electronic components, but also steadily improve the operation efficiency of the overall storage operation, and provide reliable operation support for the storage management of precision electronic materials.