The local food industry in Huangpu is concentrated, and the raw material storage and finished product turnover warehouses of a large number of food processing enterprises in the area generally face strict hygiene control requirements. Traditional handling equipment is prone to oil leakage, component chip loss, exhaust emissions and other problems, which can easily bring external pollution risks to stored food raw materials and finished products, and it is difficult to match the current food safety storage compliance standards.
In response to this common pain point, BYD combined the exclusive needs of food warehousing scenarios to launch a food-grade forklift hygienic warehousing solution suitable for Huangpu food raw material finished warehouses, from three dimensions: equipment performance optimization, operation process planning, and daily operation and maintenance guidance, to fully meet the hygiene control requirements of food warehousing.
The first is the customized food-grade forklift equipment adaptation. The whole vehicle adopts a leak-free sealing design, and the power system is fully airtight and wrapped, so there will be no problem of oil dripping contaminating the storage floor. All parts that may come into contact with food materials are made of materials that meet the relevant standards for food contact. The body shell uses a special coating that is anti-adsorption and easy to wipe, and there are almost no clean dead ends. It can be directly wiped and disinfected with various disinfection and sterilization reagents compliant by the food industry, and there will be no problems of corrosion and paint peeling and accelerated aging of parts. The whole vehicle adopts a pure electric drive mode, and there is no harmful exhaust emissions throughout the operation. It will not produce odors and suspended particles in the closed storage space, and avoid the risk of air pollution from the source.
The second is the matching storage operation line optimization plan. The plan will plan the exclusive operation path of the forklift according to the actual layout of the finished product warehouse of Huangpu food raw materials, and clarify the operation rules of different clean grade areas such as the raw material storage area, the finished product temporary storage area, and the packaging material stacking area, so as to avoid the cross-regional operation of the forklift. At the same time, according to the handling needs of special categories such as powdered food raw materials and liquid seasoning raw materials, the ride comfort parameters of the forklift are adjusted accordingly to reduce the probability of turbulence and leakage during the operation, and avoid the cleaning pressure of the storage environment caused by material overflow.
Finally, the whole cycle of health operation and maintenance guidance services, the program is equipped with exclusive service docking personnel, regular door-to-door to assist warehouse management personnel to inspect the health protection status of forklifts, guide staff to complete basic operations such as daily equipment disinfection and sterilization, component inspection, etc., to help enterprises successfully complete various food safety audits, storage compliance verification, and improve the overall turnover efficiency of warehousing on the premise of ensuring food storage hygiene standards.
