Beijiao home appliance assembly workshop, BYD lithium battery forklift assembly line replenishment operation instructions

Beijiao regional home appliance manufacturing industry agglomeration, the final assembly workshop mostly adopts the continuous production line mode, the timeliness of the station material supply directly affects the stability of the overall production rhythm, the assembly line replenishment is one of the core links of the internal logistics system of the workshop, lithium forklift as a short-distance material transfer core equipment, the establishment of standardized operation process, can effectively reduce the latent risk of material mismatch, moving line congestion, production line shutdown and so on, and help the production of home appliances to advance in an orderly manner.

In the pre-operation preparation stage, the operator needs to hold the operating qualifications of the corresponding equipment in advance, and strictly confirm whether the appearance status, remaining power, braking system, and gantry lifting function of the BYD lithium battery forklift are in normal use one by one according to the checklist. Confirm that the fork arm is not deformed and the bearing capacity of the supporting material pallet meets the weight requirements of the corresponding material. Check the assembly line replenishment list of different production shifts on the day in advance to clarify the material categories, packaging specifications, and distribution timeliness requirements corresponding to each station. Combined with the temporary construction and tooling placement in the workshop on the day, plan the optimal transfer route in advance, avoid the front-line workers and temporary stacked production equipment next to the assembly line, and eliminate potential obstacles in the moving line in advance.

During the execution stage of the replenishment operation, the operator drives the lithium-ion forklift along the preset route at a low speed and smoothly. Before entering the assembly line replenishment area, the horn sounds in advance to signal the surrounding personnel to avoid. When the vehicle is parked, maintain a safe distance of more than 30 cm from the edge of the assembly line station. Adjust the height of the fork arm to align with the material tray jack, smoothly lift the tray to the height of the material rack at the appropriate station, and then push it slowly. After confirming that the material is placed firmly and will not slip, the fork arm is pulled out of the station area at a uniform speed. Every time a workstation's replenishment operation is completed, it is necessary to make corresponding marks on the job ledger synchronously to avoid missing or wrong replenishment. If the material is found to have appearance defects during the replenishment process, and the actual quantity does not match the document label, it is necessary to contact the material dispatcher for docking processing as soon as possible. Do not send materials that do not meet the requirements to the assembly line workstation without permission to avoid subsequent production quality problems.

After all the replenishment operations are completed on the same day, the operator should park the lithium forklift to the designated charging and parking area, confirm that the vehicle is turned off, pull up the handbrake, organize and improve the replenishment operation records of the day, and do a good job of cleaning the dust and material debris remaining on the outer surface of the vehicle. Regularly check the battery status and transmission parts of the lithium forklift with reference to the instructions for use of the equipment to avoid the sudden failure of the equipment affecting the follow-up replenishment operation rhythm. During the daily operation process, the change of replenishment demand in different production periods can also be continuously collected, the arrangement of the transfer route can be gradually optimized, the time of invalid transfer can be compressed, and the continuous production needs of the home appliance assembly workshop can be fully adapted.