Danzao hardware stamping workshop, BYD electric forklift billet handling operation instructions

The hardware stamping industry in the Danzao area is concentrated, and most production workshops have a large number of daily transshipment requirements for various types of metal billets such as cold-rolled steel sheets and galvanized sheets. Such materials have high weight, high transshipment frequency, and clear requirements for the cleanliness and stability of the transshipment process. The product characteristics of BYD electric forklifts can better adapt to the operation requirements of such scenarios. The following is the general operation description.

The first part is the preparation work before the operation. The operator needs to confirm in advance that he has the corresponding operation qualifications, wear the labor protection equipment that meets the requirements of the workshop, and check whether the remaining power of the body, the braking system, the lifting hydraulic components, and the fork structure are in normal condition one by one before starting the electric forklift. After confirming that there is no abnormality, start the equipment. At the same time, it is necessary to sort out the starting point and destination of the billet transfer on the day in advance, check the internal traffic route of the workshop in advance, clean up the hardware corner waste scattered on the route, avoid the hot operation area and crowded points around the stamping machine, and confirm in advance that the route is free of obstacles.

The second part is the main points of the billet forking operation. The billets to be transferred in the stamping workshop are mostly stacked metal plates or bundled billet components. Before forking, the spacing of the forks needs to be adjusted in advance to allow the two forks to evenly fit the load-bearing area at the bottom of the billet. After confirming that the force point is balanced, the forks are slightly lifted. The lifting height is maintained at about 10 cm for a few seconds. After confirming that the center of gravity of the whole stack of billets is stable and there is no deviation, the forks are raised to the standard height of the workshop transfer 30 cm from the ground. It is strictly forbidden to use a single fork for stress and partial load forking throughout the process to avoid the billets from slipping and bumping and deforming, which will affect the accuracy of subsequent stamping processing

The third part is the specification for transshipment driving in the workshop. The width of the internal passage of most metal stamping workshops in Danzao is limited. During the transshipment process, it is necessary to maintain a low speed driving throughout the process, and reserve enough safety distance from the surrounding operating stations and on-site staff. When passing through the turning point, the entrance and exit of the workshop, and the blind spot of the machine tool, the horn will be signaled in advance. During the driving process, try to avoid sudden braking and rapid acceleration operations to prevent the stacked billets from slipping and shifting. The BYD electric forklift has the characteristics of no exhaust emissions, and will not leave oil pollution and exhaust gas in the workshop. It can also avoid oil pollution from contaminating the surface of the metal billet. It is suitable for the cleanliness requirements of the working environment of the metal

The fourth part is the blank unloading and finishing of the operation. After driving to the designated loading area of the stamping machine, slowly adjust the position of the fork, align with the preset blank placement station, and smoothly lower the fork. After confirming that the whole stack of blanks is completely in position and the center of gravity is stable, slowly extract the fork to complete the unloading process. After all the operations on the day are completed, the electric forklift needs to be parked in the special charging area designated by the workshop, completely lower the fork, pull the handbrake, make relevant records for the day's operation, and regularly cooperate with the operation and maintenance personnel to complete the daily maintenance of the forklift to ensure the smooth development of subsequent blank handling operations.