Lishui smart home assembly workshop, BYD forklift station distribution operation reference

In many smart home assembly production workshops in the Lishui area, there are practical pain points such as multiple types of materials in the assembly station, high timeliness requirements for replenishment, and staggered distribution paths. Reasonable reliance on electric forklifts to complete orderly station distribution operations is the core point of opening up the logistics link in the production process.

According to the layout characteristics of the smart home assembly workshop, the operator can complete the whole area path survey before the daily work, mark the material temporary storage points, traffic avoidance areas, and narrow channel turning nodes of each assembly station in advance, and be familiar with the weight limit and height limit requirements of different areas in the workshop. At the same time, it is necessary to combine the different attributes of smart home spare parts to plan the distribution bearing scheme by category. Larger shell accessories, precision electronic components, and small batch accessories should be arranged for batch distribution separately, and corresponding protective measures should be taken during the transfer process to avoid bumping spare parts from affecting the subsequent assembly quality.

Before starting the on-duty distribution operation each time, the operator should first check the list of replenishment requirements of the on-duty station, confirm the stocking area of the corresponding materials, check the power life status of the forklift, the lift function of the fork, and the operation of the braking system. After confirming that there are no irrelevant personnel stranded around the vehicle, start the vehicle smoothly and drive into the stocking area. Take the required materials of the corresponding station in sequence according to the priority of distribution, and adjust the height of the fork in time after completing the fork, and do a simple fixed treatment for scattered and slippery materials to avoid material displacement and sliding during driving.

When passing through the workshop, it is necessary to strictly abide by the internal traffic rules of the factory area, control the appropriate driving speed, avoid passing operators and small transfer tools in advance, and sound the horn in advance when reaching the crowded area around the workstation. Slowly stop to the designated unloading point of the corresponding workstation. The docking position should not occupy the operation channel of the workstation. After the vehicle is completely stopped and the handbrake is pulled, check the material category and quantity with the material docking staff of the workstation in person. After confirming that it is correct, smoothly lower the fork to complete the unloading. All materials should be placed in the material storage area designated by the workstation, which does not occupy the assembly operation space.

In the daily operation process, it is also possible to regularly sort out the demand for station distribution in different production periods, flexibly adjust the distribution cycle frequency of forklifts, avoid the peak of personnel traffic in the workshop, and gradually adapt to the dynamic production rhythm of the smart home assembly workshop, reducing unnecessary round-trip empty driving consumption, and steadily improve the material distribution efficiency under the premise of ensuring the safety of the operation, providing sufficient logistics support for the smooth operation of the assembly line.