Dasha Chemical Synthesis Workshop, BYD Explosion-proof Forklift Safe Material Transfer Solution

In the chemical synthesis workshop in the Dasha area, a large number of chemical raw materials, production intermediates, and finished materials with volatile properties are involved in daily transportation operations. There is a long-term possibility of flammable gases and volatile liquids escaping in the working space, and it is difficult for ordinary transfer equipment to adapt to such strict safety control requirements. In the past, many transshipment links of the same type of workshop often had problems such as inadequate electrostatic protection, insufficient explosion-proof level of power components, poor operation flow and scene adaptation, which easily left hidden safety hazards.

The landing of the BYD explosion-proof forklift safety material transfer program, completely around the actual production needs of Dasha chemical synthesis workshop to build, give priority to meet the requirements of the corresponding explosion-proof grade BYD explosion-proof forklift, vehicle from the power output module, electrical control system, body movement structural parts of the full dimension of the explosion-proof adaptation treatment, all the components that may produce electric sparks, high-temperature friction have done closed isolation or explosion-proof packaging treatment, while supporting the compliance of the static electricity export device, the operation process can be real-time static electricity accumulated in the body of the safe removal, from the root of the equipment to avoid the risk of static sparks, local high temperature trigger explosion.

The scheme also combines the overall layout of the synthesis workshop, plans the exclusive operation path of the forklift in advance, actively avoids the densely populated reactor operation area and the high-risk area where hazardous chemicals are temporarily stacked, and also clarifies the daily inspection specifications of the forklift. Before each operation, the operator needs to check the integrity of the explosion-proof seals, the effectiveness of the static export device, and the operating status of the vehicle braking system one by one, and confirm that all indicators are normal before starting the operation. For different types of material transfer requirements, the scheme also matches the corresponding attachment configuration. For barrels of liquid chemical materials, special attachments with anti-skid and anti-shake are selected, which can effectively avoid the problems of barrel sliding and liquid splashing during the transfer process. For bagged powder materials, adjust the appropriate fork arm spacing to ensure the overall stability of the stacking operation.

In addition, the program also supports the operation and maintenance mechanism of special personnel, arranges the exclusive personnel trained by the special project of explosion-proof forklift operation, regularly makes systematic inspection of all explosion-proof parts of the vehicle, synchronizes the retention operation, operation and maintenance of the whole process ledger, fully meets the safety control and audit requirements of the chemical industry area, and on the premise of ensuring the safety compliance of the transfer link, it can also steadily improve the efficiency of material turnover in the workshop, and adapt to the long-term stable production and operation needs of the Dasha chemical synthesis workshop.