Leping BYD lithium forklift maintenance, on-site maintenance service plan reference

The lithium forklift has become the core equipment of the logistics transfer link of the local manufacturing and warehousing factory in Leping, and its operation stability is directly related to the promotion efficiency of the overall production scheduling. The factory-based maintenance service launched by BYD lithium forklift users in Leping is a directional service model adapted to the high-density operation needs of the local factory. It is different from the traditional operation and maintenance logic of passive repair and then dispatching personnel to the door. The maintenance server level is fronted to reduce the waiting time for forklift downtime from the root.

The core adaptation logic of the on-site maintenance service is for the factory scene where the number of forklifts has reached a certain scale. Many Leping local factories have multiple forklifts working at the same time at high frequency every day. If there is a failure, if you wait for the cross-regional dispatching maintenance personnel to come to the door, it is easy to disrupt the production schedule rhythm of the day. The on-site maintenance mode will arrange exclusive operation and maintenance personnel who have undergone formal skills training to be stationed in the factory area for a long time, without the need for cross-regional travel, which greatly reduces the response time.

The whole set of on-site maintenance services includes a number of core service modules. The first is the normalized fixed-point inspection. The operation and maintenance personnel will conduct detailed investigation of the walking system, hydraulic lifting system, electronic control system, and lithium battery pack of each forklift in the factory area according to the agreed cycle. Simultaneously establish an independent operation ledger for each equipment, and timely check out potential hidden dangers such as component wear and operating parameter deviation, so as to avoid small problems gradually evolving into major faults that require wide-scale dismantling and maintenance. Secondly, the failure responds very quickly. Once the operator gives abnormal feedback during the operation of the forklift, the on-site operation and maintenance personnel can arrive at the equipment site within a few minutes. Most common conventional faults can be quickly dealt with on site. There is no need to transfer the faulty vehicles to the factory area, which maximizes the downtime of the equipment. At the same time, the plan also sets up the exclusive maintenance content of the core components of the lithium battery. The operation and maintenance personnel will regularly check the original parameters of the equipment to detect the battery status of the lithium battery pack, clean the heat dissipation channel, and calibrate the charge and discharge parameters. Guide the operator to avoid improper charging, heavy-load overtime operations and other loss battery operations, reasonably delay the normal attenuation speed of the battery, and prolong the service life of the core components. In addition, the on-site operation and maintenance personnel will regularly teach the forklift operation drivers in the factory how to do basic operation and maintenance knowledge science, teach everyone how to do simple vehicle condition checks before starting the machine, how to deal with small abnormalities quickly, and reduce the equipment loss caused by human error from the source of operation.

The whole set of services is also equipped with a complete guarantee mechanism. The on-site location will be equipped with various conventional vulnerable replacement parts and special testing tools in advance, and the cross-regional transfer will be coordinated without encountering minor faults, further reducing the maintenance time. All operation and maintenance related records will be synchronously archived to the exclusive electronic file of the corresponding forklift, and users can retrieve and view the full life cycle operation data of the equipment at any time, which can also provide reliable data reference for subsequent equipment scheduling and update plans. This program can also flexibly adjust the on-site staffing and service frequency according to the number of forklifts in different factories and the actual work intensity, without the need to apply a uniform standard, and effectively adapt to the operation and maintenance needs of lithium-ion forklifts in different types of local industrial scenarios in Leping. It helps users to improve the overall attendance efficiency of forklifts and ensure the smooth operation of the logistics transfer link in the factory under the premise of reasonably controlling the operation and maintenance costs.