Dongfeng small household appliance assembly workshop, BYD electric forklift batch material distribution plan

As the core area of the domestic small household appliance industry, the assembly workshops of a large number of production enterprises generally have the characteristics of multiple material categories, high turnover frequency, and dense station distribution. The traditional material distribution mode is often prone to untimely delivery, mismatch and leakage, and traffic congestion, which directly affects the stable operation rhythm of the entire assembly line.

Based on the common needs of such scenarios, relying on the maneuverability, load adaptability and long battery life characteristics of BYD electric forklifts, the customized batch material distribution system built can adapt to the daily operation requirements of most small household appliance assembly workshops. First of all, it is necessary to complete the moving line layout of the whole scene. In advance, the points of all material warehouse outbound points, line edge temporary storage areas, and assembly stations are fully sorted out. Combined with the material demand rhythm of the daily production plan, a dedicated forklift passage is delineated to avoid the high-frequency activity area of assembly workers, and the probability of commuting conflicts is reduced at the follower level.

Secondly, the classification and adaptation of the distribution load is completed. For the material categories of different weights such as plastic shell packaging materials, electronic components whole boxes, and work in progress stacking involved in the production of small household appliances, the load-bearing mode of the electric forklift is adjusted accordingly. With standardized material cages and turnover pallets, the required materials corresponding to multiple stations can be loaded synchronously at a single time, reducing the empty mileage to and from the material warehouse, and improving the coverage of single-trip delivery.

After that, a rhythmic distribution scheduling mechanism is established, combined with the fixed time nodes for small household appliance assembly line replacement and material replacement, the departure timing of multiple electric forklifts is planned in advance, and the main passage of the staggered workshop is passed through the peak. Accurate feeding is completed according to the established list of material requirements. The line side warehouse does not need to arrange a large amount of additional inventory to occupy the site space, and can also avoid the chaos of on-site management caused by the accumulation of materials.

After multiple rounds of adaptation and debugging, this solution can effectively reduce the waiting time for material distribution, reduce the occupied area of the backlog of materials on the edge, and at the same time, the electric forklift has no exhaust emissions and low noise during operation. It can also adapt to the requirements of the assembly workshop for the cleanliness of the operating environment. Long-term use can also reduce the comprehensive cost of vehicle operation and maintenance, providing a practical reference path for the workshop logistics efficiency upgrade of small household appliance manufacturers.