Nantou Home Appliance Injection Molding Workshop, BYD Forklift Raw Material Station Distribution Operation Reference

In the production process of the home appliance injection molding workshop, the punctuality and matching of raw material distribution directly affect the operation efficiency of the entire production line, especially in the workshop scene with the production of home appliance shells as the core. The turnover frequency of various grades of plastic raw materials is high, and the demand for raw materials at each station is dynamically adjusted with the production plan, which has high requirements for the operation fluency of the on-site transfer equipment.

Before carrying out the BYD forklift raw material station distribution operation, the operator needs to complete the basic verification work first, check the remaining power of the vehicle, the response status of the braking system, and the sensitivity of the fork lifting operation in turn. After confirming that the vehicle does not have abnormal working conditions, check the raw material distribution work order of the day, mark the raw material grades corresponding to each injection molding station one by one, the required quantity, and the estimated delivery time.

When entering the internal driving process of the workshop, it is necessary to strictly abide by the speed limit requirements in the field. For the occasional scattered plastic particle area on the floor of the workshop, slow down slightly in advance to avoid slipping and deviation during driving. When passing through the equipment inspection channel, personnel entrance and exit, and corner vision blind spot, a prompt signal is issued in advance to avoid passing operators and small auxiliary handling tools, and a safe distance from the surrounding production equipment is maintained throughout the process.

After arriving at the periphery of the designated raw material station, the operator needs to observe the reserved unloading area next to the station to confirm that the unloading location will not occupy the operation space of the injection molding machine, the space for the arrangement of the cooling pipeline, and the passage of the station personnel. After there are no irrelevant personnel staying around, slowly adjust the lifting height of the fork, and place the transported raw materials smoothly in the designated temporary storage area. During the placement process, the identification should be done according to the classification of raw materials. Leave sufficient access gaps between the raw materials of different brands. After completing the delivery, confirm the receipt with the docking staff of the station, and update the distribution ledger information synchronously.

At the end of the daily operation, the operator needs to park the vehicle to the designated charging and parking area, organize the work documents with the vehicle, and regularly clean the vehicle heat dissipation port and tire gap due to the environmental characteristics of the injection molding workshop with a lot of dust and a high probability of debris scattering. Plastic debris remains in the tire gap to ensure the stability of the vehicle's subsequent operation. This operation process is suitable for the common shift production rhythm of the home appliance injection molding workshop, which can effectively reduce the shutdown of the workstation waiting for materials and provide a practical reference for the on-site material distribution of the same type of manufacturing scene.